volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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Removing and installing sealing flange and dual mass flywheel/drive plate > < Part II: Assembly overview - crankshaft drive

Golf Mk4

Removing and installing poly V-belt
Removing and installing poly V-belt
Special tools and workshop equipment required
t  Locking pin Ø 6 mm
t  Straight ring spanner 16 mm
Removing
–  Remove right insulation tray: → General body repairs, exterior; Rep. Gr.50
–  Mark direction of rotation of poly V-belt.
   
–  Swing tensioning roller using a straight ring spanner 16 mm in -direction of arrow- until tensioning roller can be locked.
  N13-0370
–  Lock tensioning roller using locking pin of approx. Ø 6 mm -arrow-.
  Note
To do this, the assistance of a second mechanic is required.
–  Remove poly V-belt.
Installing
–  Installation is carried out in the reverse sequence of removal.
  Note
t  Before installing poly V-belt, ensure that all ancillaries (alternator, air conditioner compressor, power-assisted steering vane pump) are secured tightly.
t  When fitting poly V-belt, check direction of belt rotation and proper seating of belt in pulleys.
  N13-0371
–  Fit poly V-belt.
After completing repairs always:
–  Start engine and check belt running.
  N13-0372

Removing and installing sealing flange and dual mass flywheel/drive plate > < Part II: Assembly overview - crankshaft drive