volkswagen Workshop Repair Guides

Volkswagen Golf Workshop Service & Repair Manuals

General notes on injection > < Servicing injection system
Motronic injection and ignition system (2.0 ltr. engine)
Servicing injection system
Fitting locations overview
  • Activated charcoal filter solenoid valve 1 (N80)*/**
    • ◆ Activated charcoal filter system

=> Repair group 20; Activated charcoal filter system

  • Intake manifold
    • Upper part:
    • ◆ Dismantling and assembling
    • Lower part:
    • ◆ Dismantling and assembling
  • Throttle valve control part (J338)*
  • Connector, 52-pin
    • ◆ Only disconnect or connect with ignition switched off
    • ◆ Release to disconnect
 
N24-0947
  • Engine control unit*
    • (Motronic control unit -J220)
    • ◆ Checking voltage supply => Page 24-109
    • ◆ Procedure after voltage supply open circuit => Page 24-112
    • ◆ Renew => Page 24-114
  • Connector, 28 pin
    • ◆ Only disconnect or connect with ignition switched off
    • ◆ Release to disconnect
  • Secondary air inlet valve (N112)*/**
    • ◆ Secondary air system:

=> Repair group 26; Secondary air system; Removing and installing parts of secondary air system

  • Secondary air pump motor (J299)*/**
    • ◆ Secondary air system:

=> Repair group 26; Secondary air system; Removing and installing parts of secondary air system

 
N24-0947
  • Air mass meter (G70)* with intake air temperature sender (G42)*
  • Air cleaner
    • ◆ Dismantling and assembling => Page 24-13
  • Connector
    • ◆ Blue, 4 pin
    • ◆ For coolant temperature sender (G62)
  • Coolant temperature sender (G62)*
  • Retaining clip
    • ◆ Check securely seated
  • Injectors (N30...N33)*/**
    • ◆ Air shrouded
  • Ignition coils (N, N128)
    • ◆ With output stage (N122)
    • ◆  , item 10
 
N24-0947
  • Secondary air pump motor (V101)*
    • ◆ Secondary air system:

=> Repair group 26; Secondary air system; Removing and installing parts of secondary air system

  • 10 Nm
  • 3 pin connector
    • ◆ Grey for engine speed sender (G28)
  • O ring
    • ◆ Renew if damaged
  • Engine speed sender (G28)*
    • ◆ Inductive sender
  • Knock sensor 2 (G66)*
    • ◆ Brown connector
    • ◆ => Page 28-3 , item 6
  • Knock sensor 1 (G61)*
    • ◆ Black connector
    • ◆  , item 4
  • Fuel pressure regulator
 
N24-0947
  • 4 pin connector
    • ◆ Black for Lambda probe 1 (G39) and Lambda probe heater (Z19)
    • ◆ Right on underside of vehicle
  • Lambda probe 1 before catalyst (G39)*, 50Nm
    • ◆ Location: In front exhaust pipe
    • ◆ Grease only the threads with "G5"; "G5" must not get into the slots on the probe body
    • ◆ Probe heating voltage supply via fuel pump relay (J17)
    • ◆ Checking Lambda probe heating before catalyst => Page 24-18
    • ◆ Checking Lambda probe and Lambda regulation before catalyst
      => Page 24-88
    • ◆ Checking Lambda probe ageing Lambda probe 1 => Page 24-102
 
N24-0947
  • 4-pin connector
    • ◆ Brown
    • ◆ For Lambda probe 2 after catalyst (G130) and Lambda probe heating (Z29)
    • ◆ Right on underside of vehicle
  • Lambda probe 2 after catalyst (G130)*, 50 Nm
    • ◆ Checking Lambda probe heating for Lambda probe after catalyst => Page 24-22
    • ◆ Checking Lambda probe and Lambda regulation after catalyst => Page 24-95
    • ◆ Location: In rear of catalyst
  • Hall sender (G40)*

General notes on injection > < Servicing injection system