Golf Mk5
| Assembly overview - removing and installing selector cables |
Note| t | Lubricate bearing positions and sliding surfaces. |
| t | Allocate grease using → Electronic parts catalogue (ETKA). |
| 1 - | Gear selector cable |
| q | Connect to cable end-piece → Item |
| q | Installation position → Chapter |
| q | From 11.06, modified attachment to gear lever inside selector mechanism → Item |
| 2 - | Gate selector cable |
| q | Connect to cable end-piece → Item |
| q | Installation position → Chapter |
| q | From 11.06, modified attachment to gate selector lever inside selector mechanism → Item |
| 3 - | Securing clip |
| q | Always renew |
| 4 - | Selector housing |
| 5 - | Securing clip |
| q | Always renew |
| q | Do not damage cables when removing |
| 6 - | Hexagon bolt, 20 Nm |
| q | Qty. 3 |
| q | For cable support bracket |
| 7 - | Cable support bracket |
| q | May be made from plastic or metal |
| q | Golf 2009 ►, plastic |
| 8 - | Grommet |
| q | Cable support bracket mounting on gearbox |
| 9 - | Spacer |
| 10 - | Cable end-piece |
| q | After installing, adjust selector mechanism → Chapter |
| q | For gate selector cable to relay lever |
| q | Do not interchange; cable end-pieces for gate selector cable to relay lever and gear selector cable to gearbox selector lever are different |
| q | For metal relay lever, secured with securing clip → Item |
| q | From 05.07, fitted in conjunction with plastic relay lever → Chapter |
| q | Removing from plastic relay lever → Chapter |
| q | Pressing onto plastic relay lever → Chapter |
| q | Allocation → Fig. |
| 11 - | Cable end-piece |
| q | After installing, adjust selector mechanism → Chapter |
| q | For gear selector cable to gearbox selector lever |
| q | Do not interchange; cable end-pieces for gate selector cable to relay lever and gear selector cable to gearbox selector lever are different |
| q | Allocation → Fig. |
| 12 - | Securing clip |
| q | Always renew |
| q | Not required for plastic relay lever |
| 13 - | Securing clip |
| q | Always renew |
| q | Not required for plastic relay lever |
| 14 - | Bearing bush |
| q | Not required for plastic relay lever |
| 15 - | Relay lever |
| q | Installation position → Fig. |
| q | After installing, adjust selector mechanism → Chapter |
| q | May be made from plastic or metal |
| q | Metal relay lever is mounted in bearing bush → Item and secured with securing clip → Item |
| q | From 05.07, plastic relay lever |
| q | Remove and install plastic relay lever together with cable end-piece → Chapter |
| q | Bearing bushes and securing clip not required for plastic relay lever |
| 16 - | Shoe |
| 17 - | Self-locking hexagon nut, 23 Nm |
| q | Always renew |
| 18 - | Gearbox selector lever |
| q | Installing → Fig. |
| q | Installation position → Fig. |
| q | After installing, adjust selector mechanism → Chapter |
| q | From 06.06, smaller diameter of support pin for cable end-piece → Fig. |
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| Cable end-piece for | Dimension „a“ |
| 1 - Gear selector cable to gearbox selector lever from 06.06 | 8.5 mm |
| 2 - Gear selector cable to gearbox selector lever through 05.06 | 10 mm |
| 2. - Gate selector cable to metal relay lever | 8 mm |
| 2. - Gate selector cable to plastic relay lever → Chapter | 10 mm |
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| Support pin for gear selector cable end-piece | Dimension „a“ |
| Through 05.06 | 10 mm |
| From 06.06 | 8.5 mm |
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