volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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Removing and installing right flange shaft > < Assembly overview - Flange shafts and seals on bevel box

Golf Mk5

Renewing seal on gearbox between bevel box and gearbox
Renewing seal on gearbox between bevel box and gearbox
Special tools and workshop equipment required
   
t  Extractor tool -T20143-
  W00-2958
t  Used oil collection and extraction unit -V.A.G 1782-
  W00-10211
t  Thrust piece -T10243-
Procedure
–  Remove bevel box:
   Golf 2004 ► and Passat 2006 ► with V6 engine → Chapter
   Golf 2009 ► with 2.0 l engine → Chapter
Position used oil collection and extraction unit -V.A.G 1782- under gearbox.
–  Lever out seal on gearbox using extractor tool -T20143/1- or -T20143/2-.
  W00-10219
–  Fill space between sealing lip and dust lip -arrow- with sealing grease -G 052 128 A1-.
–  Lightly oil outer circumference of oil seal.
  N32-0001
–  Carefully drive in oil seal to stop using thrust piece -T10243-.
–  Install bevel box:
   Golf 2004 ► and Passat 2006 ► with V6 engine → Chapter
   Golf 2009 ► with 2.0 l engine → Chapter
–  Check oil level and top up → Chapter.
  A34-10041

Removing and installing right flange shaft > < Assembly overview - Flange shafts and seals on bevel box