volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Installation position of shafts and selector rods in gearbox > < Assembly overview - front-wheel drive - removing and installing input shaft, output shafts, differential and selector rods; Tour
Four-wheel drive - removing and installing input shaft, output shafts, differential, bevel box and selector rods
   
Four-wheel drive - removing and installing input shaft, output shafts, differential, bevel box and selector rods
1 - Output shaft for 1st through 4th gears
q   Installation position → Chapter
q   Dismantling and assembling → Chapter
2 - Selector rod with selector fork for 1st and 2nd gears
q   Installation position → Chapter
q   Repairing → Chapter.
3 - Selector rod with selector fork for 3rd and 4th gears
q   Installation position → Chapter
q   Repairing → Chapter.
4 - Output shaft for 5th and 6th gears and reverse gear
q   Installation position → Chapter
q   Dismantling and assembling → Chapter
5 - Selector rod with selector fork for 5th and 6th gears
q   Installation position → Chapter
6 - Selector fork for reverse gear
q   Installation position → Chapter
q   Distinguishing → Fig.
q   Repairing → Chapter.
7 - Input shaft
q   Installation position → Chapter
q   Dismantling and assembling → Chapter
q   Always renew deep groove ball bearing on input shaft → Item.
8 - Reverse shaft
q   With thrust washer.
9 - Thrust washer
10 - Breather
q   Connect to slave cylinder
11 - Clutch housing
q   Repairing → Chapter.
12 - Input shaft seal
q   Renewing → Chapter
13 - O-ring
q   Pull onto line connection
q   Moisten with brake fluid before installing
14 - Slave cylinder with clutch release bearing
15 - Bolt
q   Qty. 3
q   Always renew
q   Removing and installing → Item
16 - Countersunk bolt
q   Removing and installing → Item
17 - Bolt - 40 Nm + turn 90° further
q   Qty. 4
q   Always renew
18 - Bevel box
q   Seals, flange shaft mounting and output flange mounting → Chapter
19 - Differential
q   Dismantling and assembling → Chapter

   

Installation position of shafts and selector rods in gearbox > < Assembly overview - front-wheel drive - removing and installing input shaft, output shafts, differential and selector rods; Tour