Volkswagen Workshop Service and Repair Manuals

Repairing gearbox housing and clutch housing

Special tools and workshop equipment required

t	Drift -VW 295-

t	Adapter -VW 295 A-

t	Thrust pad -VW 447 H-

t	Thrust pad -VW 512-

t	Tube -VW 415 A-

t	Thrust piece -VW 454-

t	Puller -VW 228 B- (is not required for this gearbox)

t	Drift -VW 222 A- (not required with this gearbox)

t	Assembly device -3066- (Spindle from assembly device)

t	Thrust piece -3124- (for two-part seal and sleeve). (Differentiation → Chapter)

t	Multipurpose tool -VW 771- (for one-piece seal and sleeve). (Differentiation → Chapter)

t	Extractor hooks -VW 771/37- (for one-piece seal and sleeve) Differentiation → Chapter

t  Thrust piece -T10148- (for one-piece seal and sleeve) Differentiation → Chapter

Driving out needle roller bearing

Driving needle bearing in to stop –  Secure needle bearing in gearbox housing at three points (120° offset) using a punch.

Driving oil seal out of guide sleeve

Driving oil seal into guide sleeve to stop

Levering out sleeve -arrow- using screwdriver

Pulling in sleeve –  Clean sleeve seat in gearbox. –  Screw spindle -A- of assembly device -3066- into threaded piece of differential. –  Pull sleeve in to stop using thrust piece -3124- by turning nut -B-.   Note With gearbox dismantled, press sleeve in to stop using thrust piece -3124-.

Pulling out sleeve and seal There is a shoulder in the inner diameter of the sleeve. –  To pull out seal and sleeve, apply extractor hooks -VW 771/37- behind shoulder in sleeve. –  Press extractor hooks -VW 771/37- forcefully into sleeve while pulling.

Pulling in sleeve and seal –  Clean seat for seal in gearbox. –  Screw spindle -A- of assembly device -3066- into threaded piece of differential. –  Pull sleeve in to stop using thrust piece -T10148- by turning nut -B-.   Note With gearbox dismantled, press sleeve in to stop using thrust piece -T10148-.

Installing oil collector -A- in gearbox housing –  Insert oil collector in hole -arrow 1- and groove -arrow 2- simultaneously.