Volkswagen Workshop Service and Repair Manuals

Plastic relay lever

From 05.07, plastic relay lever l  To remove relay lever, first separate cable end-piece from gate selector cable.

This will avoid damage to the gate selector cable –  Pull locking mechanism forward to stop in -direction of arrow 1- and then lock by turning to left in -direction of arrow 2-. –  Then push relay lever forwards (-in direction of arrow 3-). Relay lever with catch -arrow 1- (⇒ previous figure) –  Press catch -arrow 1- (⇒ previous figure) down to stop and remove relay lever together with cable end-piece. In the process, swing it in direction of operation.

Relay lever with clip -arrow 1- –  Pull clip -arrow 1- off and remove relay lever together with cable end-piece. Continuation for all Cable end-piece must be located behind catch -arrow 2-. l  The cable end-piece can be removed only with the relay lever removed → Fig..

l  Ensure following areas are greased particularly carefully for installation. l  Shaft -A- of relay lever -arrows-.

l  Guide rail -B- of gearbox selector lever in which relay lever engages. l  Illustration of relay lever and gearbox selector lever may deviate from original. l  Allocate grease using → Electronic parts catalogue (ETKA). –  Press cable end-piece onto relay lever → Fig.. –  Install relay lever together with cable end-piece to stop. Relay lever with catch -arrow 1- (⇒ previous figure). l  Catch -arrow 1- secures relay lever (⇒ previous figure). l  Ensure proper engagement. l  Cable end-piece must be located behind catch -arrow 2- (⇒ previous figure). Relay lever with clip -arrow 1- (⇒ previous figure). l  Clip -arrow 1- secures relay lever. l  Ensure proper engagement of clip. l  Cable end-piece must be located behind catch -arrow 2- (⇒ previous figure).

Levering gate selector cable end-piece off plastic relay lever l  Relay lever has been removed –  Insert a flat-blade screwdriver -A- between bush -B- and relay lever.

Pressing on cable end-piece l  Relay lever has been removed l  Cable end-piece may be pressed only onto bush -arrow-. l  Cable end-piece must move freely on relay lever. l  It must be located behind catch -arrow 2- → Fig..