volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly overview - hydraulics (RHD) > < Installing
Assembly overview - hydraulics (LHD)
   
Assembly overview - hydraulics (LHD)
1 - Brake fluid reservoir
2 - Spring-type clip
3 - Supply hose
q   Rubber
q   From 12.05, plastic in some vehicles → Fig.
4 - Master cylinder
q   Removing and installing → Chapter
5 - Clip
q   Pull out clip to stop to remove and install pipe/hose line
6 - Retainer
q   To remove and install, separate master cylinder from clutch pedal → Chapter
7 - Clutch pedal
q   Removing and installing → Chapter
8 - Hexagon nut, → Item
9 - Seal / O-ring
q   Pull onto line connection
q   Insert with brake fluid
q   Seals/O-rings are adapted to configuration of line connection → Fig.
q   Allocation → Electronic parts catalogue “ETKA”
10 - Pipe/hose line
q   Allocation → Electronic parts catalogue “ETKA”
q   To remove, remove battery and battery tray → Electrical system; Rep. Gr.27.
11 - Retainer
q   Secured to body
12 - Seal / O-ring
q   Pull onto line connection
q   Insert with brake fluid
q   Seals/O-rings are adapted to configuration of line connection → Fig.
q   Allocation → Electronic parts catalogue “ETKA”
13 - Clip
q   Pull out clip to stop to remove and install pipe/hose line
14 - Slave cylinder
q   Removing and installing → Chapter
15 - Hexagon bolt, 20 Nm
16 - Bleeder valve
q   Bleeding clutch system → Chapter
17 - Dust cap
18 - Gearbox
19 - Retainer
20 - Hexagon bolt, 20 Nm

   
Seals and O-rings for pipe and hose lines
  N30-10294
ItemMaterial of line connection
1Line connection with circumferential groove -arrow 1-
2Line connection with shoulder -arrow 2-
3Line connection with shoulder -arrow 2- and circumferential groove -arrow 3-

l  For line connection having circumferential groove -arrow 1- and -arrow 3-, a seal or O-ring must be set there.
   
From 12. 05:- plastic supply hose -1-.
l  The seals -2- must be located in supply hose housing.
  N30-10128

Assembly overview - hydraulics (RHD) > < Installing