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6-speed manual gearbox 02Q four-wheel drive > < Adjusting differential

Golf Mk5

Determining thickness of shim
Determining thickness of shim
Example:
   
Bearing play, measured valueThickness of shim according to table
0.70 mm0.95 mm

Table of shims
   
Bearing playShim
Measured value
(mm)		Thickness
(mm)
0.303 … 0.449
0.450 … 0.499
0.500 … 0.549		0.650
0.700
0.750
0.550 … 0.599
0.600 … 0.649
0.650 … 0.699		0.800
0.850
0.900
0.700 … 0.749
0.750 … 0.799
0.800 … 0.849		0.950
1.000
1.050
0.850 … 0.899
0.900 … 0.949
0.950 … 0.999		1.100
1.150
1.200
1.000 … 1.049
1.050 … 1.099
1.100 … 1.149		1.250
1.300
1.350
1.150 … 1.1991.400

  Note
Allocate shims according to → Electronic parts catalogue “ETKA”.
–  Remove gearbox housing and pull tapered roller bearing outer race from gearbox housing.
   
Pulling outer race for tapered roller bearing out of gearbox housing
A - Counter support, e.g. -Kukko 22/2-
B - Internal puller 46….58 mm, z. B. -Kukko 21/7-
–  Insert shims of determined thickness, thickest shim first.
If the size of shim required is larger than those listed in the table, insert two shims totalling the correct figure.
The various thicknesses make it possible to achieve the exact shim thickness required.
–  Press in tapered roller bearing outer race together with the correct shim (in example 0.95 mm) again → Fig. and bolt gearbox housing tight.
  N39-0026

6-speed manual gearbox 02Q four-wheel drive > < Adjusting differential