Volkswagen Workshop Service and Repair Manuals

Notes on different vehicles, different gearboxes Support engine and gearbox in the Touran. Contour of headlights has been changed several times in the Touran. This means there are different contact surfaces for support bracket -10 - 222 A- on wing.

t  To 11.06: small headlights -arrow 1-. t  From 11.06 to 05.10: large headlights with curvature -arrow 2-.

t  From 05.10: large headlights without curvature -arrow 3- Adapters have been adjusted accordingly. It is essential to take this into account.

–  Small headlights -arrow 1-: adapter -10 - 222 A /22-.

–  Large headlights with curvature -arrows 2-: adapter -10 - 222 A /26-.

–  Large headlights without curvature -arrow 3-: adapter -10 - 222 A /30-.

Gearbox with different output shafts. A -  Stub shafts »up to November 2008« B -  Flange shafts »from November 2008« Vehicles with stub shafts on gearbox To remove gearboxes with stub shafts, it is necessary to remove stub shafts. Only shafts with straight joints can be put back onto the output shafts safely. Therefore, these shafts must be removed. Vehicles with flange shafts on gearbox For gearboxes with flange shafts, the drive shafts must be unbolted from the gearbox. This way, the gearbox can be removed. In individual cases, it is necessary to remove left-hand drive shaft completely and right-hand flange shaft from gearbox. This produces enough clearance for removing gearbox.

Secure drive shafts to suspension strut using tensioning straps -T10038-.