volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Renewing deep groove ball bearing for Haldex coupling > < Installing Haldex coupling
Assembly overview - dismantling and assembling Haldex coupling (generation II), Golf 2004 ► and Passat 2006 ►
   
Assembly overview - dismantling and assembling Haldex coupling (generation II), Golf 2004 ► and Passat 2006 ►
1 - Multiplate clutch
q   Overview → Fig. „„Multiplate clutch assembly““
q   Removing and installing → Chapter
2 - Bolts
q   6 Nm
3 - Haldex coupling pump -V181-
q   Removing and installing → Chapter
4 - O-ring
q   Diameter 32 mm.
q   For Haldex coupling pump -V181-
q   Moisten with high-performance oil for Haldex coupling and insert.
q   Always renew
5 - O-ring
q   Diameter 30 mm.
q   For Haldex coupling pump -V181-
q   Moisten with high-performance oil for Haldex coupling and insert.
q   Always renew
6 - Cover plate
q   35 Nm
7 - O-ring
q   For sealing cover
q   Moisten with high-performance oil for Haldex coupling and insert.
q   Always renew
8 - Oil filter bracket
9 - O-ring
q   For oil filter bracket
q   Moisten with high-performance oil for Haldex coupling and insert.
q   Always renew
10 - O-ring
q   For oil filter
q   Moisten with high-performance oil for Haldex coupling and insert.
q   Always renew
11 - Oil filter
q   For Haldex coupling
q   Removing and installing → Chapter
12 - Spring
13 - Housing for Haldex coupling
q   Removing and installing complete Haldex coupling → Chapter
q   Remove from multiplate clutch → Chapter
14 - Nut
q   210 Nm
q   Secure with locking fluid -D 000 600-
15 - Propshaft flange
q   Removing and installing → Chapter
16 - Seal for propshaft flange
Renewing → Chapter
17 - Retaining ring
18 - Ball bearing
q   Removing and installing → Chapter
19 - All-wheel drive control unit -J492-
q   For coupling opening control valve -N373-.
q   With oil pressure and oil temperature sender -G437-
q   Removing and installing
20 - Bolts
q   6 Nm
21 - O-ring
q   Moisten with high-performance oil for Haldex coupling and insert.
q   Always renew

   
Multiplate clutch assembly
1 - Multiplate clutch
Plates cannot be removed
2 - Outer rollers
Qty. 3
3 - Wheel rollers
Qty. 3
Fitting position: rollers face outwards
4 - Wheel rollers
Qty. 3
Fitting position: rollers face inwards
5 - Needle thrust bearing
Thick washer faces multiplate clutch -1-
6 - Needle thrust bearing
Thick washer faces multiplate clutch -1-
7 - Needle thrust bearing
Thick washer faces multiplate clutch -1-
  N39-10276

Renewing deep groove ball bearing for Haldex coupling > < Installing Haldex coupling