volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing sealing flange and flywheel > < Removing and installing poly V-belt
Assembly overview - crankcase
   
Assembly overview - crankcase
1 - Cylinder block
q   Removing and installing sealing flange and flywheel → Chapter.
q   Removing and installing crankshaft → Chapter.
q   Dismantling and assembling pistons and conrods → Chapter.
2 - Gasket
q   Renew.
3 - Oil filter bracket
q   Assembly overview → Chapter.
4 - 15 Nm + 1/4 turn (90°) further
q   Renew.
q   First fit upper left and lower right bolts and then tighten all four bolts diagonally.
5 - Bracket
6 - 20 Nm
7 - Connection
q   For thermostat.
8 - 15 Nm
9 - O-ring
q   Renew.
10 - Thermostat
q   Removing and installing → Chapter.
q   Observe installation position → Chapter, Removing and installing thermostat.
q   Checking: Heat up thermostat in water.
q   Opening begins at approx. 85 °C.
q   Ends at approx. 105 °C.
q   Opening lift min. 7 mm.
11 - Hexagon bolt
q   Tightening sequence and torque specifications → Heating, air conditioning; Rep. Gr.87.
12 - Bracket
q   For alternator and, if fitted, air conditioner compressor.
13 - Tensioning device for poly V-belt
14 - 25 Nm
15 - Oil sump
q   Clean sealing surface before fitting.
q   Install with silicone sealant -D 176 404 A2- → Chapter.
16 - 15 Nm

   

Removing and installing sealing flange and flywheel > < Removing and installing poly V-belt