volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Renewing crankshaft oil seal - pulley end > < Removing and installing sealing flange and flywheel
Assembly overview - sealing flange and flywheel
   
Assembly overview - sealing flange and flywheel
1 - Seal
q   Do not additionally oil or grease the oil seal sealing lip.
q   Before installing, remove oil residue from crankshaft journal using a clean cloth.
q   Renewing crankshaft oil seal - pulley end → Chapter.
2 - Sealing flange
q   Must seat on dowel sleeves.
q   To remove, first remove sump → Chapter
q   Removing and installing → Chapter.
q   Install with silicone sealant -D 176 404 A2- → Chapter.
3 - Cylinder block
q   Removing and installing crankshaft → Chapter.
q   Dismantling and assembling pistons and conrods → Chapter.
4 - 60 Nm + 1/4 turn (90°) further
q   Renew.
5 - Flywheel
q   To remove and install flywheel, counter-hold with 3067.
6 - Intermediate plate
q   Must seat on dowel sleeves.
q   Do not damage or bend when assembling.
7 - 15 Nm
q   Renew.
8 - Sealing flange with oil seal
q   Renew complete with oil seal and sender wheel only.
q   To remove, first remove sump → Chapter
q   Removing and installing → Chapter.
9 - Engine speed sender -G28-
q   Loosen and tighten using commercially available ball-ended hex key socket.
q   Torque setting: 5 Nm.
q   Removing and installing → Chapter.

   

Renewing crankshaft oil seal - pulley end > < Removing and installing sealing flange and flywheel