volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly overview - parts of cooling system, engine side > < Removing and installing parts of cooling system
Assembly overview - parts of cooling system, body side
   
Assembly overview - parts of cooling system, body side
  Note
This engine is equipped with an auxiliary radiator for charge air system → Chapter.
1 - Radiator/cooler
q   Removing and installing → Chapter
q   Removing and installing in the Tiguan and Passat → Chapter.
q   After renewing, renew entire coolant.
2 - O-ring
q   Renew if damaged.
3 - Upper coolant hose
q   To connection on cylinder head.
q   Coolant hose schematic diagram → Chapter.
4 - Coolant hose
q   To expansion tank.
5 - Spring-type clip
q   Removing and installing with hose clip pliers -VAS 6340-.
6 - Coolant hose
q   To coolant pipe for auxiliary radiator for charge air system.
7 - Connecting pipe
8 - Expansion tank
q   Test cooling system for leaks using cooling system tester -V.A.G 1274 B- and adapter for cooling system tester -V.A.G 1274/8-.
9 - Connector
10 - Cap
q   Check using cooling system tester -V.A.G 1274 B- and adapter for cooling system tester -V.A.G 1274/9-.
q   Pressure relief valve must open at between 1.4 and 1.6 bar.
11 - Bolt
q   5 Nm
q   Qty. 2
12 - Plastic inserts
q   For securing bolts.
13 - Bracket
14 - Cowling
q   Removing and installing → Chapter
q   Removing and installing in the Tiguan and Passat → Chapter.
15 - Bolt
q   5 Nm
q   Qty. 4
16 - Radiator fan 2 -V177-
q   Removing and installing → Chapter
q   Removing and installing in the Tiguan and Passat → Chapter.
17 - Connector
18 - Radiator fan -V7-
q   With radiator fan control unit -J293-.
q   Removing and installing → Chapter
q   Removing and installing in the Tiguan and Passat → Chapter.
19 - Bracket
q   For connector.
20 - Lower coolant hose
q   To connection for thermostat.
21 - Retaining clip
22 - Radiator outlet coolant temperature sender -G83-
23 - Bolt
q   5 Nm
q   Qty. 6

   

Assembly overview - parts of cooling system, engine side > < Removing and installing parts of cooling system