Volkswagen Workshop Service and Repair Manuals

Removing

–  Remove securing bolts -1- from engine cover panel. –  Detach coolant hoses -2- at engine cover panel and pull engine cover panel upwards. –  Remove engine splash protection. –  Remove front right wheel housing liner → General body repairs, exterior; Rep. gr.66. –  Mark the direction of rotation of the poly V-belt and remove belt → Chapter. –  Turn crankshaft in direction of engine rotation to TDC for no. 1 cylinder → Chapter. –  Remove coolant pump pulley → Chapter. Vehicles from model year 2009 ► –  Remove banjo bolt from oil supply pipe to turbocharger. Continuation for all vehicles –  Remove air conditioner compressor from bracket with refrigerant lines still connected → Heating, air conditioning; Rep. gr.87. –  Remove ancillary bracket. –  Remove alternator. Scirocco

–  Install support device -10 - 222 A- with adapter -10 - 222 A /8- as shown and hook into lifting eye. –  Position adapter -10 - 222 A /8- on vehicle front end -arrows- as shown. All vehicles

–  Install support device -10 - 222 A- with adapter -10 - 222 A /8- as shown and hook into lifting eye.

–  Take up weight of engine and remove securing bolts -arrows-. –  Remove sump → Chapter.

–  Now remove pulley securing bolt. Hold pulley with counterhold tools -3415- and -3415/1-.

–  Remove bracket -1- by undoing the bolts -arrows-.

–  Remove Allen head bolts for timing housing and hexagon bolts indicated by -arrows-. –  Remove valve timing housing.   Note Note that crankshaft bearing bush remains in sealing flange.