volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly overview - parts of cooling system - coolant pump side > < Assembly overview - parts of cooling system (radiator with one fan), body side
Assembly overview - parts of cooling system - thermostat side
   
Assembly overview - parts of cooling system - thermostat side
1 - Connection
2 - Self-tapping bolt, 7 Nm
3 - O-ring
q   Renew.
4 - Thermostat
q   Checking: heat thermostat in water.
q   Opening begins at approx. 84 °C.
q   Fully open: at approx. 98 °C.
q   Opening lift :min. 7 mm
5 - To heat exchanger
q   Coolant hose schematic diagram → Chapter.
6 - Thermostat housing
7 - From heat exchanger
q   Coolant hose schematic diagram → Chapter.
8 - Coolant pipe
9 - Seal
q   Renew.
10 - Coolant pump housing on cylinder block
11 - Retaining clip
q   Check for secure seating.
12 - 10 Nm
13 - Plug
q   Before removing, release pressure in cooling system if necessary.
14 - Coolant temperature sender -G62-
q   Release pressure in cooling system before removing.
Engine code BCA
q   To remove, first remove air filter housing → Fig..
15 - Retaining clip
q   Check for secure seating.
16 - Self-tapping bolt, 7 Nm
17 - Connecting pipe
q   For exhaust gas recirculation.
18 - To bottom of radiator
q   Coolant hose schematic diagram → Chapter.
19 - From top of radiator
q   Coolant hose schematic diagram → Chapter.

   

Assembly overview - parts of cooling system - coolant pump side > < Assembly overview - parts of cooling system (radiator with one fan), body side