Golf Mk5
| Assembly overview |
| 1 - | Connector |
| 2 - | Oil pressure switch -F1-, 25 Nm |
| q | Check → Chapter. |
| q | If seal is leaking, nip open and renew. |
| 3 - | 20 Nm |
| 4 - | Oil filler neck |
| q | Assembly overview - engine code BCA → Chapter |
| q | Removing and installing, engine code BCA → Chapter. |
| 5 - | Oil dipstick |
| q | The oil level must not be above the max. mark! |
| q | Markings → Fig.. |
| 6 - | Piston fitting tool |
| q | Pull out to extract oil. |
| 7 - | Guide tube |
| 8 - | Main drive toothed belt |
| q | Mark direction of rotation before removing. |
| q | Check for wear. |
| q | Do not kink. |
| q | Toothed belt routing → Fig.. |
| q | Removing, installing and tensioning → Chapter. |
| 9 - | Guide roller |
| q | For main drive toothed belt. |
| 10 - | Oil filter |
| q | Loosen on hexagon. |
| q | Tighten by hand. |
| q | Observe installation instructions on oil filter. |
| 11 - | Oil pump |
| q | Renew complete only. |
| q | When installing, note drive on crankshaft → Item. |
| q | Must seat on dowel sleeves. |
| q | Removing and installing → Chapter. |
| 12 - | 12 Nm |
| q | Renew. |
| 13 - | Crankshaft toothed belt pulley |
| 14 - | Seal |
| q | Renewing → Chapter. |
| 15 - | Gasket |
| q | Renew. |
| 16 - | 20 Nm |
| 17 - | Gasket |
| q | Must seat on dowel sleeves. |
| q | Renew. |
| 18 - | 10 Nm |
| 19 - | Suction line |
| q | Clean strainer if soiled. |
| 20 - | Main drive tensioning roller |
| q | Check → Chapter. |
| q | Tensioning toothed belts → Chapter. |
| 21 - | Oil level and oil temperature sender -G266- |
| q | Renew if damaged. |
| q | Checking: → Current flow diagrams, Electrical fault finding and Fitting locations. |
| 22 - | Seal |
| q | Renew. |
| 23 - | Oil sump |
| q | Clean sealing surface before fitting. |
| q | Install with sealant -D 176 404 A2-. |
| q | Removing and installing → Chapter. |
| 24 - | Oil drain plug, 30 Nm |
| q | With attached seal. |
| q | Renew. |
| 25 - | Securing bolts, 13 Nm |
| q | Loosen and tighten flywheel end bolts only with long-reach Allen key -T10058-. |
| 26 - | 45 Nm |
| 27 - | Follower |
| q | Coat with oil before installing oil pump. |
| 28 - | Seal |
| q | Renew. |
| 29 - | Oil separator |
| q | With heated vacuum valve. |
| 30 - | O-ring |
| q | Renew if damaged. |
| 31 - | To intake manifold. |
| q | For engine codes BUD and CGGA, to preheater for crankcase breather → Item |
