Golf Mk5
| Part I: assembly overview - toothed belt drive |
| 1 - | Toothed belt guard upper part |
| 2 - | 20 Nm + 1/4 turn (90°) further |
| q | Renew. |
| q | Use camshaft lock -T10016- to loosen and tighten. |
| 3 - | Camshaft pulley |
| q | Note position when installing toothed belt → Chapter. |
| 4 - | Coupling drive tensioning roller |
| q | Check → Chapter. |
| q | Tensioning toothed belts → Chapter. |
| 5 - | Coupling drive toothed belt |
| q | Mark direction of rotation before removing. |
| q | Check for wear. |
| q | Do not kink. |
| q | Removing, installing and tensioning → Chapter. |
| 6 - | Bracket |
| q | Only installed with engine code BCA |
| 7 - | 10 Nm |
| 8 - | Coolant pump |
| q | If damaged or leaking, renew complete. |
| q | Removing and installing → Chapter. |
| 9 - | Toothed belt guard - rear |
| 10 - | 20 Nm |
| 11 - | 50 Nm |
| 12 - | Main drive toothed belt idler roller |
| 13 - | Main drive tensioning roller |
| q | Check → Chapter. |
| q | Tensioning toothed belts → Chapter. |
| 14 - | Crankshaft toothed belt pulley |
| q | Note position when installing toothed belt → Chapter. |
| 15 - | Main drive toothed belt |
| q | Mark direction of rotation before removing. |
| q | Check for wear. |
| q | Do not kink. |
| q | Toothed belt routing → Fig.. |
| q | Removing, installing and tensioning → Chapter. |
| 16 - | 12 Nm |
| q | Renew. |
| 17 - | Belt pulley |
| q | When installing note fixing arrangement. |
| q | Removing and installing → Chapter. |
| 18 - | Securing bolt |
| q | Observe tightening procedure → Chapter. |
| q | Renew. |
| q | Contact surfaces of securing bolt and pulley must be free of oil and grease. |
| q | Oil threads before inserting. |
| q | Secure belt pulley against turning with counterhold -3415-. |
| q | Turning further can be done in several stages. |
| q | The turning further angle can be measured with a commercial protractor. |
| 19 - | Poly V-belt |
| q | Mark direction of rotation with chalk or felt pen before removing. |
| q | Check for wear. |
| q | Do not kink. |
| q | Removing and installing → Chapter. |
| q | Poly V-belt routing → Chapter. |
| 20 - | Toothed belt guard lower part |
| 21 - | Engine bracket |
| 22 - | 50 Nm |
| q | Renew. |
| 23 - | 25 Nm |
| q | Only installed with engine code BCA |
| 24 - | Guide roller |
| q | Only installed with engine code BCA |
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