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Volkswagen Workshop Service and Repair Manuals

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Installing > < Renewing crankshaft oil seal (belt pulley end)

Golf Mk5

Removing
Removing
–  Remove poly V-belt → Chapter.
–  Remove toothed belt guard upper part.
   
–  Set camshaft pulley to “TDC” No. 1 cylinder mark by turning crankshaft. Marking on camshaft toothed belt pulley must align with arrow on toothed belt guard.
–  Release tensioning roller and remove toothed belt from camshaft toothed belt pulley.
–  Turn crankshaft back slightly.
  A13-0691
–  Remove crankshaft toothed belt pulley. To do this, lock toothed belt pulley using counterhold tool -3415-.
  N13-0401
–  To guide seal extractor, screw centre bolt into crankshaft to stop by hand.
–  Unscrew inner part of oil seal extractor -3203- 9 turns (approx. 20 mm) out of outer part and lock in position with the knurled screw.
  A13-0067
–  Lubricate threaded head of oil seal extractor -3203-, place it in position and, exerting firm pressure, screw it into oil seal as far as possible.
–  Loosen knurled screw and turn inner part against crankshaft until the oil seal is pulled out.
  A13-0060

Installing > < Renewing crankshaft oil seal (belt pulley end)