volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Rules for cleanliness > < Repairing fuel supply
Safety precautions when working on fuel supply system
Safety precautions when working on fuel supply system
  WARNING
When doing any repair work, especially in the engine compartment, pay attention to the following due to the cramped conditions:
t  Route all the various lines (e.g. for fuel, hydraulics, activated charcoal filter system, coolant and refrigerant, brake fluid and vacuum) and electrical wiring in their original positions.
t  Ensure that there is sufficient clearance to all moving or hot components.
t  Fuel supply line is pressurised. Wear eye protection and protective clothing to avoid possible injury and skin contact. Before loosening hose connections, wrap a cloth around the connection. Then release pressure by carefully pulling hose off connection.
t  Wear eye and hand protection when performing any type of repair work on the fuel system!
When removing and installing fuel gauge sender or fuel pump (fuel delivery unit) from a full or partly full fuel tank, observe the following:
t  Before starting work, the extraction hose of a switched-on exhaust gas extraction system must be laid near to the assembly opening of the fuel tank. This draws away the fuel fumes that escape. If no exhaust gas extraction system is available, a radial fan with a displacement greater than 15 m3/h can be used providing that motor is not in air flow.
t  Prevent skin contact with fuel! Wear fuel-resistant gloves!
   

Rules for cleanliness > < Repairing fuel supply