volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing high-pressure pump > < Cleaning throttle valve moduleJ338
Assembly overview - high-pressure pump with fuel pressure regulating valveN276
Assembly overview - high-pressure pump with fuel pressure regulating valve -N276-
  Note
Take account of the fact that there are different versions of fuel high pressure pipe connecting pieces.
   
1 - O-ring
q   Renew
2 - Roller tappet
q   May remain lodged in cylinder head when high-pressure pump is removed; it can be removed
3 - Fuel high pressure pipe connecting piece (with inner thread)
q   Renew.
q   40 Nm
q   Counterhold connecting piece when loosening union nut
4 - Fuel high pressure pipe connecting piece (with outer thread)
q   Renew.
q   25 Nm
q   Counterhold connecting piece when loosening union nut
5 - Union nut for fuel high pressure pipe
q   18 Nm
6 - Fuel pressurisation line from fuel tank
7 - Bolts for high-pressure pump
q   Renew
q   M6 thread = 8 Nm + 90°
q   M8 thread = 20 Nm.
8 - High-pressure pump
q   With fuel pressure regulating valve -N276-.
q   When installing the high-pressure pump, ensure that no dirt enters the fuel system
q   The fuel system must not be under pressure when installing the high-pressure pump; procedure for reducing fuel pressure → Chapter
q   Fuel line to fuel rail must not be under stress or tension during installation

   

Removing and installing high-pressure pump > < Cleaning throttle valve moduleJ338