Golf Mk5
Assembly overview - fuel tank |
1 - | Supply line |
q | Black |
q | Check for secure seating. |
2 - | Return line |
q | Blue |
q | Check for secure seating. |
3 - | Seal |
q | Renew |
q | When installing, insert seal dry into fuel tank opening |
q | Moisten with fuel only when installing flange. |
4 - | Fuel delivery unit |
q | Removing and installing → Chapter |
q | Check fuel pump → Chapter. |
q | Note installation position on fuel tank → Fig.. |
q | With fuel gauge sender -G- |
q | Removing and installing fuel gauge sender -G- → Chapter |
q | Clean strainer if soiled. |
Engine codes AXW, BLX, BLR, BLY: |
q | If fuel delivery unit was renewed, adapt engine control unit to fuel pump → Vehicle diagnosis, testing and information system VAS 5051“Guided functions”. |
5 - | Locking ring, 110 Nm |
q | Check for secure seating. |
q | Remove and install using wrench -T10202- |
6 - | Tank flap unit |
q | With rubber cup |
q | Removing and installing → General body repairs, exterior; Rep. Gr.55. |
7 - | Cap |
q | Renew if damaged. |
8 - | Securing bolt |
9 - | Earth connection |
q | Check for secure seating. |
10 - | 10 Nm |
11 - | Filler neck ventilation |
12 - | Fuel gauge sender 2 -G169- |
13 - | Suction-jet pump |
q | Clipped onto fuel gauge sender 2 -G169-. |
q | Removing and installing → Chapter |
14 - | Filler neck ventilation |
15 - | Breather line |
16 - | Fuel tank |
q | When removing, support using engine and gearbox jack -V.A.G 1383 A-. |
q | Removing and installing → Chapter |
17 - | Securing strap |
q | Note installation position |
18 - | 25 Nm |
q | Renew |
q | To secure the securing straps for the fuel tank, only bolts with loose washers must be used. If different bolts are used, the securing straps might twist during tightening. Bolts → ETKA (electronic parts catalogue). |
19 - | Heat shield |
q | Riveted to exhaust pipe mounting |
20 - | 3 Nm |
21 - | Fuel filter |
q | Installation position: arrow indicates direction of flow. |
22 - | Breather line |
q | Clipped onto side of fuel tank. |
q | Check for secure seating. |
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