Volkswagen Workshop Service and Repair Manuals

Removing and installing coolant pump

Special tools and workshop equipment required

t	Support bracket -10 - 222 A- with hooks -10 - 222 A /10-, shackle -10 - 222 A /12- and adapter -10 - 222 A /13- and adapter -10 - 222 A /18-

t	Refractometer -T10007-

t	Drip tray -V.A.G 1306- or drip tray -VAS 6208-

t	Torque wrench -V.A.G 1331-

t	Torque wrench -V.A.G 1332-

t	Spring-type clip pliers -VAS 5024 A-

Removing –  Drain coolant → Chapter.

–  Remove front section of wheel housing liner on right → General body repairs, exterior; Rep. gr.66. –  Remove poly V-belt → Chapter.

–  Fit support bracket -10 - 222 A- with hooks -10 - 222 A /10-, shackle -10 - 222 A /12-, adapter -10 - 222 A /13- and adapter -10 - 222 A /18- as shown and take up weight of engine in installation position at right lifting eye.

–  Unbolt engine side of assembly mounting from engine bracket -arrows-. –  Lower engine 40 mm using support bracket -10 - 222 A-. –  Remove coolant pump belt pulley. To do this, counterhold belt pulley with a drift (commercially available).

–  Unscrew coolant pump securing bolts -1-.

–  Swing out coolant pump -A- as illustrated. Installing Installation is carried out in the reverse order. When installing, note the following: –  Moisten new O-ring with coolant. –  Fit coolant pump. –  Tighten securing bolts for coolant pump. Specified torque: 8 Nm –  Install belt pulley for coolant pump. Specified torque: 20 Nm –  Raise assembly again using support bracket -10 - 222 A- and attach it to assembly mounting with new securing bolts. –  Align engine mountings as follows:

t  There must be a distance -a- of at least 10 mm between engine support and longitudinal member (right side). t  The side surface of the engine support -2- should be located parallel to the support arm -1-.   Note Specified torques for assembly mountings → Chapter. –  Install poly V-belt → Chapter. –  Replenish coolant → Chapter.