volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Checking fuel pressure regulator and holding pressure > < Checking for leaks
Checking quantity injected
Checking quantity injected
l  The fuel pressure must be in order, checking → Chapter.
l  Intake manifold has been removed.
l  Injectors installed in fuel rail and fuel line connected.
Procedure
–  Insert injector to be checked into measuring glass from injection rate tester -V.A.G 1602-.
–  Pull fuse SB6 on socket F6 off hose holder. Fuse assignment → Current flow diagrams, Electrical fault finding and Fitting locations
   
–  Connect left terminal (viewed looking forwards) of fuse socket F6 and battery positive (+) using auxiliary cables from auxiliary measuring set -V.A.G 1594 C- so that fuel pump runs.
  Note
This step serves only to have the fuel pump running when the engine is stopped.
  N24-10235
–  Connect a contact of injector to be tested to engine earth using auxiliary cables from auxiliary measuring set -V.A.G 1594 C-.
–  Connect second injector contact to remote control -V.A.G 1348/3 A- using adapter cable -V.A.G 1348/3 - 2-.
–  Connect crocodile clip to positive battery pole (+) in engine compartment.
–  Operate remote control -V.A.G 1348/3 A- for 30 seconds.
–  Repeat check on other injectors. Use new measuring beakers.
–  After all injectors have been activated, place measuring beakers on a level surface and compare the quantity injected.
l  Specification: 128…140 ml per injector.
When checking the quantity injected, check the spray pattern as well.
l  The spray patterns must be the same for all injectors.
If the measured values of one or more injectors are above or below the prescribed specifications:
–  Detach connection between fuse socket and battery positive (+) and renew defective injector → Chapter.
Install injectors in reverse order. In the process, note the following:
t  Renew O-rings on all injectors and lightly moisten with clean engine oil.
t  Insert injectors vertically and in the correct position into the fuel rail and secure with retaining clips.
t  Fit fuel rail with secured injectors on cylinder head and press in evenly.
  Note
If injectors are renewed, clear learnt values and adapt engine control unit again → Vehicle diagnostic tester„Guided functions“.
  N24-10236

Checking fuel pressure regulator and holding pressure > < Checking for leaks