Golf Mk5
| Assembly overview - intake manifold |
| Connection for variable intake manifold changeover valve -N156- → Chapter |
| 1 - | Intake manifold |
| q | With vacuum reservoir. |
| q | Check vacuum reservoir for leaks with hand vacuum pump -VAS 6213-. |
| q | Removing and installing intake manifold → Chapter. |
| 2 - | From cylinder head cover. |
| 3 - | Crankcase breather valve |
| q | With heater element for crankcase breather -N79-. |
| 4 - | Seal |
| q | Renew. |
| 5 - | 10 Nm |
| 6 - | Bearing cap |
| q | For intake manifold change-over barrel |
| 7 - | Seal |
| q | Renew. |
| 8 - | 20 Nm |
| 9 - | Vacuum connection |
| q | For brake servo. |
| 10 - | Vacuum connection |
| q | To exhaust flap solenoid valve -N321- |
| 11 - | Vacuum connection |
| q | To vacuum reservoir |
| 12 - | Intake manifold support |
| 13 - | Vacuum connection |
| q | For activated charcoal filter system solenoid valve 1 -N80-. |
| 14 - | Vacuum hose for fuel system diagnostic pump -V144- |
| q | Vehicles for USA/Canada only |
| 15 - | Non-return valve |
| q | Black connector faces towards T piece |
| 16 - | From exhaust flap 1 valve -N321- |
| q | → Fig. |
| 17 - | Throttle valve module -J338- |
| q | Removing and installing → Chapter. |
| q | Including throttle valve drive (electric throttle operation) -G186-, angle sender 1 for throttle valve drive (electric throttle operation) -G187- and angle sender 2 for throttle valve drive (electric throttle operation) -G188-. |
| q | If renewed, adapt engine control unit to throttle valve module → Vehicle diagnostic tester |
| 18 - | Retainer |
| 19 - | 10 Nm |
| 20 - | Vacuum actuator |
| q | For intake manifold change-over. |
| q | Check vacuum unit for intake manifold flaps → Chapter |
| 21 - | To intake manifold changeover valve -N156- |
| q | → Item |
| 22 - | Positioning lever |
| q | For change-over barrel. |
| q | Check for secure seating. |
| 23 - | Change-over barrel |
| 24 - | Seal |
| q | Note installation position. |
| q | Renew if damaged. |
| 25 - | Vacuum reservoir |
| q | For intake manifold change-over. |
| q | Check vacuum reservoir for leaks with hand vacuum pump -VAS 6213-. |
| 26 - | Dowel sleeve |
| q | To secure intake manifold. |
| q | To locate seal. |
| 27 - | 13 Nm |
