volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing alternator, 2.5 l injection engine > < Alternator, 2.5 l injection engine
Assembly overview
   
Assembly overview
1 - Multi-point socket head bolt
q   M8 x 60
q   25 Nm
2 - Multi-point socket head bolt
q   M8 x 110
q   25 Nm
3 - Hexagon socket head bolts
q   M8 x 30
q   25 Nm
q   Qty. 4
4 - Protective cap for alternator
5 - Cross-head screws
q   M4 x 20
q   2 Nm
6 - Protective cap for carbon brushes
7 - Voltage regulator
q   Removing and installing voltage regulator → Chapter
8 - Alternator
q   Removing and installing alternator → Chapter
q   Checking alternator → Chapter
q   Securing B+ wire to alternator → Chapter
q   Removing and installing poly V-belt pulley on alternator → Chapter
9 - Poly V-belt
q   Poly V-belt routing → Chapter
q   Checking poly V-belt → Chapter
10 - Hexagon head flange bolts
q   M8 x 90
q   25 Nm
q   Qty. 2
11 - Hexagon socket head bolt
q   25 Nm
12 - Lower idler roller with holder
q   For poly V-belt for air conditioner compressor
13 - Poly V-belt tensioner for air conditioner compressor
q   Do not remove tensioning roller
14 - Poly V-belt tensioner for alternator and coolant pump
q   Do not remove tensioning roller
15 - Hexagon socket head bolt
q   M6
q   8 Nm
16 - Upper idler roller with holder
17 - Ancillary bracket
q   For alternator and air conditioner compressor
18 - Centring sleeves
q   Qty. 2

Not illustrated
t  M8 Securing nut battery positive wire on back of alternator - 15 Nm
t  M5 securing nut on back of alternator for wiring clamp - 3.2 Nm
   

Removing and installing alternator, 2.5 l injection engine > < Alternator, 2.5 l injection engine