volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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Vehicles with 2.0 l TDI engine and dual clutch gearbox (DSG) > < Vehicles with 3.2 l injection engine and dual clutch gearbox (DSG)

Golf Mk5

Vehicles with 1.9 l TDI engine and dual clutch gearbox (DSG)
   
Vehicles with 1.9 l TDI engine and dual clutch gearbox (DSG)
Special tools and workshop equipment required
t  Torque wrench -V.A.G 1331-
t  Torque wrench -V.A.G 1332-
t  Spring-type clip pliers -VAS 5024-

Removing:
   
–  Disconnect battery → Chapter.
–  First pull engine cover upwards -arrows A- and then forwards -arrow B-.
  N27-10005
–  Disconnect connector -1- and release spring-type clip -2- using spring type clip pliers -VAS 5024-.
  N27-10004
–  Pull vacuum hose -arrow- off air filter housing.
  N27-10131
–  Remove securing bolt from air filter housing -arrow-.
  N27-10002
–  Release locking lugs -arrows- and take off cover.
  N27-10134
–  Pull hose -arrow- off air filter housing and remove.
–  Pull air filter housing upwards out of brackets and remove.
  N27-10135
–  Slide protective cap in direction of -arrow- off solenoid switch.
  N27-10117
–  Unscrew positive wire -1- and disconnect connector from terminal 50 -2-.
  N27-10118
–  Remove upper securing bolt of starter -arrow-.
  N27-10237
–  Remove lower securing bolt of starter -arrow-.
–  Remove starter from vehicle upwards.
Installing:
Install in the reverse order of removal. When doing this, note the following:
–  Tighten threaded connections to specified torques → Chapter.
  N27-10238

Vehicles with 2.0 l TDI engine and dual clutch gearbox (DSG) > < Vehicles with 3.2 l injection engine and dual clutch gearbox (DSG)