volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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Removing broken side window > < Assembly overview - side window

Golf Mk6

Removing undamaged side window
Removing undamaged side window
  Note
The removal and installation sequence is only for the left side window. The removal and installation of the right side window is similar.
   
–  Remove rear panel trim → General body repairs, interior; Rep. gr.70.
–  Pull cutting cord -1- through adhesive sealant at point marked on illustration and into inside of vehicle using awl -V.A.G 1474/2- from removal kit for flush bonded windows -V.A.G 1474 A-.
  N64-10387
–  Insert cutting cord -3- behind seal in window flange with aid of tube -1-.
  N64-10388
–  Secure one end of cord -3- to pull handle -V.A.G 1351/1--2- to counterhold.
–  Pull other end of cord -2- into vehicle interior as well.
–  Secure other end of cord to reel device -V.A.G 1654 A--3-.
–  Reposition reel device -V.A.G 1654 A--3- as necessary and cut window free.
–  Use plastic wedge to press cutting cord against window glass while cutting in order to have clearance at window flange.
  N64-10389
–  Instead of reel device -V.A.G 1654--3-, reel device -V.A.G 1654 A--3- can be used.
–  One suction cup can be removed from the reel device -V.A.G 1654--3- as shown in illustration. This ensures that the reel device -V.A.G 1654 A--3- roller can be guided closer to the window flange.
  N64-10408

Removing broken side window > < Assembly overview - side window