volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Repairing clutch release mechanism > < Clutch release mechanism
Assembly overview - clutch release mechanism
   
Assembly overview - clutch release mechanism
1 - Gearbox
2 - Ball stud, 25 Nm
q   To remove and install, remove gearbox
q   Remove old grease from contact surface of clutch release lever
q   Lubricate with grease -G 000 100-
3 - Input shaft seal
q   Renewing → Chapter
4 - Guide sleeve
q   To remove and install, remove gearbox
q   With vulcanised O-ring
q   If O-ring is damaged, renew guide sleeve and O-ring together
5 - Retaining spring
q   To remove and install, remove gearbox
q   Secure to clutch release lever
6 - Socket head bolt, 20 Nm
7 - Clutch release lever
q   To remove and install, remove gearbox
q   Remove and install together with release bearing → Fig.
q   Remove old grease
8 - Release bearing
q   To remove and install, remove gearbox
q   Do not wash out bearing; wipe only
q   Renew noisy bearings
q   Removing from and inserting in clutch release lever → Fig.
q   Lubricate contact surface of release lever with MoS2 grease
9 - Hexagon bolt, 20 Nm
10 - Slave cylinder
q   Removing and installing → Chapter
11 - Plunger
12 - Assembly bolt
q   Secures clutch release lever when gearbox is installed.
q   Remove after gearbox has been installed.
  Note
If assembly bolt → Item is not available, an M 8 x 35 bolt can be used.

   

Repairing clutch release mechanism > < Clutch release mechanism