volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Dismantling and assembling input shaft > < Input shaft
Assembly overview - input shaft
   
Assembly overview - input shaft
  Note
Install all bearings on input shaft with gear oil.
1 - Retaining ring
q   For deep groove ball bearing of input shaft → Item
q   Removing and installing → Chapter
2 - Washer
q   Outer diameter = 78.6 mm
q   May be used only in modified gearbox housings (from gearbox date 10 04 6 through around gearbox date 20 01 8) → Chapter.
q   Allocation of components via → Electronic parts catalogue (ETKA)
3 - Gearbox housing
q   From gearbox date 10 04 6 through around gearbox date 20 01 8, modified in vicinity of seat for deep groove ball bearing → Item, washers → Item and → Item, → Chapter
q   From around gearbox date 21 01 8, flats on deep groove ball bearing and on bearing support for deep groove ball bearing → Chapter
q   Allocation of components via → Electronic parts catalogue (ETKA)
4 - Washer
q   Outer diameter = 85 mm
q   May be used only in modified gearbox housings (from gearbox date 10 04 6 through around gearbox date 20 01 8) → Chapter.
q   Allocation of components via → Electronic parts catalogue (ETKA)
5 - Retaining ring
q   If deep groove ball bearing → Item and input shaft → Item are renewed, redetermine → Fig.
6 - Deep groove ball bearing
q   Always renew
q   Pulling off → Fig.
q   Installation position → Fig.
q   Pressing on → Fig.
q   From around gearbox date 21 01 8, flats on deep groove ball bearing and on bearing support for deep groove ball bearing → Fig.
7 - Gear wheel for 5th gear
q   Offered as replacement part together with input shaft.
q   Pressing off → Fig.
q   Installation position: peripheral groove -arrow- faces deep groove ball bearing → Item
q   Pressing on → Fig.
8 - Input shaft
q   With gear wheels for 3rd, 4th and 6th gears
9 - Cylindrical roller bearing
q   With retaining ring
q   Pulling out → Fig.
q   Pressing in → Fig.
q   Installation position: retaining ring in bearing faces input shaft
10 - Clutch housing

   

Dismantling and assembling input shaft > < Input shaft