volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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Installing > < Renewing right seal and sleeve together with manual gearbox installed (one-piece seal and sleeve for flange shaft)

Golf Mk6

Removing
Removing
–  Remove noise insulation → General body repairs, exterior; Rep. gr.50.
–  Turn steering to right to full lock.
   
–  Remove drive shaft heat shield, if present -arrows- → Running gear, axles, steering; Rep. gr.40.
  N34-11369
–  Disconnect drive shaft -1- from flange shaft → Running gear, axles, steering; Rep. gr.40.
–  Raise drive shaft as high as possible and secure. Take care not to damage paint on drive shaft in the process.
–  With some engines, the drive shaft cannot be raised and secured high enough that the flange shaft can be pulled out.
–  Then remove drive shaft. → Running gear, axles, steering; Rep. gr.40
–  Place drip tray under gearbox and engine.
–  Unbolt turbocharger oil return line from engine -arrow- → Rep. gr.21.
  N39-0824
–  Remove flange shaft securing bolt by screwing two bolts into flange and counterholding flange shaft with a lever.
–  Pull out flange shaft with compression spring.
  V34-2737
–  Pull out seal and sleeve together.
There is a shoulder in the inner diameter of the sleeve.
–  Apply puller hooks -VW 771/37- directly behind shoulder in sleeve.
–  Press extractor hooks -VW 771/37- forcefully into sleeve while pulling.
  N39-1187

Installing > < Renewing right seal and sleeve together with manual gearbox installed (one-piece seal and sleeve for flange shaft)