volkswagen Workshop Repair Guides

Volkswagen Golf Workshop Service and Repair Manuals

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Installing > < Renewing right seal with manual gearbox installed (two-part seal for flange shaft and sleeve)

Renewing Right Seal for 6-Speed Manual Gearbox - Removing

Removing
Removing
–  Remove noise insulation → General body repairs, exterior; Rep. gr.50.
–  Turn steering to right to full lock.
   
–  Remove drive shaft heat shield, if present -arrows- → Running gear, axles, steering; Rep. gr.40.
  N34-11369
–  Disconnect drive shaft -1- from flange shaft → Running gear, axles, steering; Rep. gr.40.
–  Raise drive shaft as high as possible and secure. Take care not to damage paint on drive shaft in the process.
–  With some engines, the drive shaft cannot be raised and secured high enough that the flange shaft can be pulled out.
–  Then remove drive shaft. → Running gear, axles, steering; Rep. gr.40
–  Place drip tray under gearbox and engine.
–  Unbolt turbocharger oil return line from engine -arrow- → Rep. gr.21.
  N39-0824
–  Remove flange shaft securing bolt by screwing two bolts into flange and counterholding flange shaft with a lever.
–  Pull out flange shaft with compression spring.
  V34-2737
–  Lever out seal using screwdriver -A- supporting screwdriver on assembly tool -3253/2-.
  Note
t  Do not damage sleeve. Otherwise, leaks will occur.
t  Replace sleeve if damaged → Fig..
  N39-0823

Installing > < Renewing right seal with manual gearbox installed (two-part seal for flange shaft and sleeve)