Volkswagen Workshop Service and Repair Manuals

Dismantling and assembling inner input shaft

Overview: inner input shaft 1 -  Inner input shaft 2 -  Gear wheel for 5th gear: does not need to be pressed off for cleaning. Pressing off → Fig.; pressing on → Fig. 3 -  Sensor wheel: does not need to be removed for cleaning. Lever off with lever; pressing on → Fig.. Always renew removed sensor rings. 4 -  Gear wheel for 3rd gear: pressing off → Fig.; pressing on → Fig. 5 -  Gear wheel for 7th gear: pressing off → Fig.; pressing on → Fig. 6 -  Retaining ring 7 -  Needle cage 8 -  Needle cage; »large« needles 9 -  Roller cage

Pressing off gear wheel for 7th gear

Pressing on gear wheel for 7th gear –  Carefully press on to stop.

Pressing off gear wheel for 3rd gear

Pressing on gear wheel for 3rd gear –  Carefully press on to stop.

Pressing off 5th gear wheel

Pressing on gear wheel for 5th gear –  Heat to 140 °C to press on. –  Carefully press on to stop. –  Align tube -2040- on thrust plate -VW 401- so that shaft can be pushed through downwards without »bumping«. Use thrust plate -VW 402- to provide a secure hold for tube.

Drive sensor ring onto »cooled« gear wheel for 5th gear