volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing sealing flange - pulley end > < Removing and installing
Renewing crankshaft oil seal - belt pulley end
   
Renewing crankshaft oil seal - belt pulley end
Special tools and workshop equipment required
t  Oil seal extractor -3203-
t  Counterhold tool -3415-
t  Assembly tool -T10053-
t  Torque wrench (5…50 Nm) -V.A.G 1331-
t  Torque wrench (40…200 Nm) -V.A.G 1332-

»Carry out the following work sequence«
Removing
–  Remove toothed belt → Chapter.
   
–  Remove crankshaft toothed belt pulley. To do this, lock toothed belt pulley using counterhold -3415-.
–  To guide oil seal extractor -3203-, screw central bolt by hand into crankshaft to stop.
–  Unscrew inner part of oil seal extractor two turns (approx. 3 mm) out of outer part and lock with knurled screw.
–  Oil threaded head of oil seal extractor.
  N13-0401
–  Using great pressure, screw oil seal extractor as far as possible into seal.
–  Loosen knurled screw and turn inner part against crankshaft until oil seal is pulled out.
Installing
  Note
The oil seal sealing lip must not be additionally oiled or greased.
–  Remove oil residue from crankshaft journal using clean cloth.
  A13-0060
–  Place guide sleeve -T10053/1- onto crankshaft journal.
–  Slide oil seal over guide sleeve onto crankshaft journal.
  N13-0513
–  Press oil seal in to stop using assembly tool -T10053- and centre bolt.
–  Install crankshaft toothed belt pulley.
–  Specified torque of new centre bolt → Chapter.
–  How to install and tension toothed belt → Chapter.
  N13-0514

Removing and installing sealing flange - pulley end > < Removing and installing