volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing flywheel (vehicles with dual-mass flywheel) > < Cylinder block, gearbox end
Assembly overview - cylinder block, gearbox end
   
Assembly overview - cylinder block, gearbox end
1 - Bolt
q   Renew.
q   60 Nm + 90°
2 - Flywheel
q   Removing and installing dual-mass flywheel → Chapter.
q   Assembly through offset holes only possible in one position
3 - Sender wheel
q   For engine speed sender -G28-.
q   Removing and installing → Chapter
4 - Engine speed sender -G28-
q   Removing and installing → Chapter.
5 - Bolt
q   4.5 Nm
6 - Dowel pin
q   Qty. 2
7 - Intermediate plate
q   Do not damage or bend when assembling.
q   Installing → Fig..
8 - Sealing flange with oil seal
q   Removing and installing → Chapter.
q   With sender wheel for engine speed.
q   Renew complete only.
q   Do not additionally oil or grease the oil seal sealing lip.
q   Before installing, remove oil residue from crankshaft journal using a clean cloth.
q   Use support sleeve supplied when installing.
9 - Bolt
q   Specified torque and tightening sequence → Fig..

   
Installing intermediate plate
–  Attach intermediate plate to sealing flange -arrow at top- and push onto alignment pins -arrows at bottom-.
  A13-0682
Sealing flange on gearbox side - Prescribed torque and tightening sequence
–  Tighten bolts in 2 stages as follows:
  A13-0683
StageBoltsSpecified torque
1.-1 … 6-screw in to stop by hand
2.-1 … 6-In diagonal sequence and in stages; final torque 15 Nm

  Note
Disregard -item 7, 8-.
   

Removing and installing flywheel (vehicles with dual-mass flywheel) > < Cylinder block, gearbox end