volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

ABOUT US
Assembly mountings > < Installing engine

Golf Mk6

Notes on installing, Golf, Golf Plus, Scirocco
Notes on installing, Golf, Golf Plus, Scirocco
Installation is performed in the reverse sequence. In the process, note the following:
Repairing the clutch:
t  Vehicles with manual gearbox → Rep. gr.30.
t  Vehicles with dual clutch gearbox → Rep. gr.30.
–  Check whether dowel sleeves for centring engine/gearbox have been fitted in cylinder block, insert if necessary.
–  When installing »engine/gearbox assembly«, ensure sufficient clearance to subframe and radiator.
–  Adjusting assembly mountings → Chapter.
  Note
t  Specified torques for assembly mountings → Chapter
t  Electrical connections and routing → Electrical system; Rep. gr.97.
Vehicles with manual gearbox:
–  Install hydraulic line for the hydraulic clutch → Rep. gr.30.
–  Install gearbox selector mechanism and adjust if necessary → Rep. gr.34.
Vehicles with dual clutch gearbox:
–  Install lay selector lever and adjust if necessary → Rep. gr.34.
Continuation for all vehicles:
  Note
t  After working on the particulate filter, ensure it is installed free of stress.
t  Renew self-locking nuts, seals, gaskets and securing clamps.
  Caution
Avoid damage of decoupling element behind particulate filter. When removing and installing:
t  Do not bend decoupling element more than 10°.
t  Install decoupling element so that it is not under tension.
t  Take care not to damage wire mesh on decoupling element.
Install particulate filter:
   Engine codes CBAA, CBBB, CBAB, CBBA, CBDB, CBDC, CBAC, CBDA → Chapter
   Engine code CJAA → Chapter
–  Bolt drive shafts to gearbox → Running gear, axles, steering; Rep. gr.40.
   
–  Install heat shield for drive shaft (right-side) -arrows-.
Specified torque → Rep. gr.40.
–  Install lock carrier → General body repairs, exterior; Rep. gr.50.
–  Secure refrigerant lines free of stress to air conditioner compressor and to condenser → Heating, air conditioning; Rep. gr.87.
–  Fill air conditioning system.
–  Install battery and battery holder → Electrical system; Rep. gr.27.
–  Observe notes after connecting battery → Electrical system; Rep. gr.27.
–  Fill coolant system with coolant → Chapter.
–  Filling fuel system → Chapter.
–  Read fault memories of all control units. Erase all fault entries which might have been stored during assembly → Vehicle diagnostic tester.
–  Check headlight adjustment and correct if necessary → Booklet20.1.
Specified torques
  A10-1633
Threaded connection Specified torque
Bolts, nutsM610 Nm
 M715 Nm
 M820 Nm
 M1040 Nm
 M1265 Nm → Remark

1)  Specified torque for M12 flange bolts: 75 Nm
   

Assembly mountings > < Installing engine