volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing sealing flange on gearbox side > < Cylinder block, gearbox end
Assembly overview - cylinder block, gearbox end
   
Assembly overview - cylinder block, gearbox end
Repairing the clutch:
t  Vehicles with manual gearbox → Rep. gr.30.
t  Vehicles with dual clutch gearbox → Rep. gr.30.
1 - Seal
q   Do not additionally oil or grease the oil seal sealing lip.
q   Before installing, remove oil residue from crankshaft journal using a clean cloth.
q   Renewing crankshaft oil seal - belt pulley end → Chapter.
2 - Sealing flange
q   Must sit on dowel sleeves
q   Removing and installing → Chapter.
q   Install with silicone sealant -D 176 404 A2- → Chapter.
3 - Cylinder block
q   Removing and installing crankshaft → Chapter.
q   Dismantling and assembling pistons and conrods → Chapter
4 - 60 Nm + turn 90° further
q   Renew.
5 - Flywheel
q   To loosen securing bolts, lock using 3067.
6 - Intermediate plate
q   Must sit on dowel sleeves
q   Do not damage or bend when assembling.
7 - 15 Nm
8 - Sealing flange with oil seal
q   Removing and installing → Chapter.
q   With sender wheel for engine speed.
q   Renew complete only.
q   Do not additionally oil or grease the oil seal sealing lip.
q   Before installing, remove oil residue from crankshaft journal using a clean cloth.
q   Use support sleeve supplied when installing.
9 - Engine speed sender -G28-, 5 Nm
q   Removing and installing → Chapter.

   

Removing and installing sealing flange on gearbox side > < Cylinder block, gearbox end