volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Measuring axial play of camshaft > < Valve gear
Assembly overview - valve gear
   
Assembly overview - valve gear
  Caution
Avoid damage to valves and piston crowns after working on valve gear.
t  Because hydraulic compensation elements have to settle, engine must not be started for approx. 30 minutes after installing camshafts.
t  Turn the crankshaft carefully at least 2 rotations to ensure that none of the valves make contact when the starter is operated.
  Note
Cylinder heads with cracks between the valve seats may continue to be used without reducing engine life, provided the cracks are small and not more than 0.5 mm wide.
1 - Valve
q   Do not rework. Only lapping in is permitted.
q   Mark installation position for re-installation.
q   Checking → Chapter.
q   Valve dimensions → Chapter.
q   Checking valve guides → Chapter.
2 - Cylinder head
3 - Valve stem seal
q   Renewing with cylinder head installed → Chapter.
q   Renewing with cylinder head removed → Chapter.
4 - Valve spring
5 - Valve spring plate
6 - Valve cotters
7 - Cap
q   Renew.
q   Removing: With retaining frame installed, pierce one side of cap with an awl and pry out.
q   Installing: Drive in without sealant using an appropriate thrust piece.
q   Insertion depth 1 … 2 mm.
8 - Oil seal
q   Renewing → Chapter.
9 - Exhaust camshaft
q   Removing and installing → Chapter.
q   Measuring axial clearance → Chapter.
q   Measuring radial clearance → Chapter
10 - Bolt
q   Specified torque and tightening sequence → Fig..
11 - Retaining frame
q   With integrated camshaft bearings.
q   Specified torque and tightening sequence → Fig..
12 - Inlet camshaft
q   Removing and installing → Chapter.
q   Measuring axial clearance → Chapter.
q   Measuring radial clearance → Chapter
13 - Roller rocker finger
q   Mark installation position for re-installation.
q   Check roller bearing for ease of movement.
q   Lubricate contact surfaces before installing.
14 - Securing clip
q   For hydraulic compensation element.
15 - Hydraulic compensation element
q   Mark installation position for re-installation.
q   Lubricate contact surfaces before installing.

   
Retaining frame - specified torques and installation sequence
–  Tighten bolts in 2 stages in the sequence shown:
  N15-10483
StageBoltsSpecified torque
1.-1 … 24-Screw in to contact by hand
l  The retaining frame must make contact with the cylinder head over the entire contact surface.
2.-1 … 24-10 Nm

   

Measuring axial play of camshaft > < Valve gear