volkswagen Workshop Repair Guides

Volkswagen Golf Workshop Service and Repair Manuals | Mk6

Assembly overview - oil pump/sump, engine codes CFHB, CFHC, CFJA, CLCA > < Assembly overview - oil pump/sump
Assembly overview - oil pump/sump, engine codes CFFA, CFFB, CFGB, CFFD, CLLA, CLJA
   
Assembly overview - oil pump/sump, engine codes CFFA, CFFB, CFGB, CFFD, CLLA, CLJA
  Note
t  Metal shavings or a large quantity of small metal particles found during engine repair could indicate that the crankshaft bearings or conrod bearings are damaged. To avoid any subsequent damage, the following work must be carried out following the repair: Carefully clean oil channels and renew oil spray jets, engine oil cooler and oil filter.
t  Oil capacities, oil specifications, viscosity grades → Maintenance tables.
t  Oil spray jet and pressure relief valve → Fig.
1 - Seal
q   Permanently attached to drain plug.
2 - Oil drain plug, 30 Nm
3 - Oil sump
q   Removing and installing → Chapter
4 - 9 Nm
5 - Suction line
q   Clean strainer if soiled.
6 - O-ring
q   Renew.
7 - Oil pump
q   Removing and installing → Chapter.
q   Before installing, check that the two dowel sleeves for centring oil pump on balancer shaft module are fitted.
8 - Drive shaft
q   For oil pump.
9 - Circlip
q   Must lie in base of groove.
q   Renew damaged or over-tensioned circlip.
10 - Spur gear
q   For balancer shaft.
11 - 20 Nm + turn 90° further
q   Renew.
12 - Thrust washer
q   For intermediate gear wheel.
q   Renew.
q   Installation position → Fig..
q   To install intermediate gear wheel, secure to balancer shaft module with grease.
13 - Intermediate gear wheel
q   Renew.
q   A coating is applied to the new intermediate gear wheel which sets the correct tooth backlash through wear.
q   Installation position: Part number must be visible.
q   Make sure thrust washer is seated correctly → Fig..
14 - 90 Nm + 90°
q   With washer.
q   Renew.
15 - Hub
q   For intermediate gear wheel.
q   Renew.
16 - Crankshaft sprocket
17 - Balancer shaft module
q   Removing → Chapter
q   Reinstalling previously run balancer shaft module → Chapter.
q   Installing new balancer shaft module → Chapter.
q   Before installing, check that the two dowel sleeves for centring balancer shaft module on cylinder block are fitted.
18 - M7 = 13 Nm + 90° further; M8 = 20 Nm + 90° further
q   Renew.
q   Note tightening sequence: installing new balancer shaft module → Chapter, reinstalling previously run balancer shaft module → Chapter.
19 - Dowel sleeves
20 - 9 Nm
21 - Oil extraction pipe
22 - 9 Nm
23 - Seal
q   Renew.
24 - Oil level and oil temperature sender -G266-
q   Removing and installing → Chapter
25 - 9 Nm
q   Self-locking.
q   Renew.
26 - Bolt
q   Renew.
q   Specified torque and tightening sequence → Fig..

   
Oil sump - specified torques and installation sequence
  Note
Renew bolts for oil sump.
–  Tighten bolts in 3 stages:
  A17-0219
StageBoltsSpecified torque
1.-1 … 20-in diagonal sequence, 5 Nm
2.-arrows-40 Nm
3.-1 … 20-in diagonal sequence and in stages; final torque 15 Nm

   
Thrust washer installation position
  Caution
Risk of thrust washer slipping behind intermediate gear wheel.
When installing intermediate gear wheel, make sure that thrust washer -A- does not slip out of balancer shaft module indentations -arrows- and subsequently become jammed. If necessary, fix in place with grease on balancer shaft module.
  N17-10159

Assembly overview - oil pump/sump, engine codes CFHB, CFHC, CFJA, CLCA > < Assembly overview - oil pump/sump