volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing oil sump > < Assembly overview - oil pump/sump, engine codes CFFA, CFFB, CFGB, CFFD, CLLA, CLJA
Assembly overview - oil pump/sump, engine codes CFHB, CFHC, CFJA, CLCA
   
Assembly overview - oil pump/sump, engine codes CFHB, CFHC, CFJA, CLCA
1 - 15 Nm
2 - Sealing flange
q   With seal.
q   Must seat on dowel sleeves.
q   Removing and installing → Chapter.
q   Install with silicone sealant -D 176 404 A2-.
q   Do not additionally oil or grease the oil seal sealing lip.
q   Before installing, remove oil residue from crankshaft journal using a clean cloth.
q   Renewing crankshaft oil seal, belt pulley end → Chapter.
3 - Toothed belt for oil pump
q   Check for damage and wear.
q   Renew if necessary.
  Note
t  Belts which have been in use longer can sag.
t  This is not a fault and does not necessarily mean belt needs replacing.
4 - 10 Nm
5 - Oil dipstick
q   The oil level must not be above the max. mark!
q   Markings → Chapter.
6 - Guide tube
7 - Clip
8 - Dowel sleeves
q   Renew.
9 - O-ring
q   Renew.
10 - 10 Nm
11 - Oil pump with pressed-on toothed belt pulley
q   With 12 bar pressure relief valve
q   Before installing, check that both dowel sleeves for centring oil pump on cylinder block are fitted.
If toothed belt or oil pump have to be removed:
t  Check oil pump for free movement.
t  It should be possible to turn belt pulley easily with 1 finger.
t  Renew if tight/sticking.
12 - Suction line
q   Clean strainer if soiled.
13 - Baffle plate
14 - 15 Nm
15 - Bolt
q   Specified torques and installation sequence → Chapter.
16 - Oil sump
q   Clean sealing surface before fitting.
q   Install with silicone sealant -D176404A2-.
q   Removing and installing → Chapter
17 - 15 Nm
18 - Seal
q   Renew.
19 - Oil drain plug, 30 Nm
q   Renew.
20 - 10 Nm
21 - Oil level and oil temperature sender -G266-
q   Black 3-pin connector
q   Removing and installing → Chapter
22 - Seal
q   Renew.
23 - Oil level/oil temperature sender wiring harness
24 - 27 Nm
q   Insert without sealant.
25 - Oil spray jet

   
Oil spray jet and pressure relief valve
1 - Bolt with pressure relief valve, 27 Nm
2 - Oil spray jet (for cooling of pistons)
  Note
When renewing the oil spray jet, ensure correct allocation to piston → ETKA (Electronic parts catalogue).
  A13-0687

Removing and installing oil sump > < Assembly overview - oil pump/sump, engine codes CFFA, CFFB, CFGB, CFFD, CLLA, CLJA