volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

ABOUT US
Assembly mountings > < Removing engine (Golf, Golf Plus, Golf Cabriolet)

Golf Mk6

Installing engine (Golf, Golf Plus, Golf Cabriolet)
Installing engine (Golf, Golf Plus, Golf Cabriolet)
Installation is carried out in the reverse order. When installing, note the following:
  Caution
When doing any repair work, especially in the engine compartment, pay attention to the following due to the cramped conditions:
t  Route all the various lines, e.g. for fuel, coolant and refrigerant, vacuum and electrical wiring, in their original positions.
t  To avoid damage to lines, ensure sufficient clearance to all moving or hot components.
–  Check clutch release bearing for wear and renew if necessary (vehicles with manual gearbox).
–  Lightly grease clutch release bearing, release bearing guide sleeve and splines on input shaft with G 000 100 (vehicles with manual gearbox).
–  Check whether dowel sleeves for centring engine/gearbox have been fitted in cylinder block, insert if necessary.
   
–  Hook intermediate plate onto sealing flange and slide onto dowel sleeves -arrows-.
Align engine mountings as follows:
  N10-0160
t  There must be a distance -a- of at least 10 mm between engine support and longitudinal member (right side).
t  The side surface of the engine support -2- should be located parallel to the support arm -1-.
  A10-1661
t  Ensure that edges of support arm -2- and gearbox bracket -1- are parallel on gearbox side.
–  Install pendulum support.
  Note
Specified torques for assembly mountings → Chapter
–  Install drive shafts → Running gear, axles, steering; Rep. gr.40.
Vehicles with manual gearbox
–  Install slave cylinder of hydraulic clutch: → Rep. gr.30
–  Mount selector mechanism: → Rep. gr.34
Vehicles with dual clutch gearbox
–  Install selector lever cable: → Rep. gr.34
Continuation for all vehicles
–  Install air conditioner compressor → Heating, air conditioning system; Rep. gr.87.
–  Install poly V-belt → Chapter.
–  Electrical connections and routing: → Electrical system; Rep. gr.97.
–  Install noise insulation → General body repairs, exterior; Rep. gr.50.
–  Replenish coolant → Chapter.
–  Install air filter → Chapter.
–  Install battery and battery tray → Electrical system; Rep. gr.27.
–  Connect battery → Electrical system; Rep. gr.27.
–  Connect Vehicle diagnosis tester -VAS 5051-.
–  Erase learnt values and adapt engine control unit to throttle valve module → Vehicle diagnostic tester„Guided Functions“.
–  Carry out vehicle system test → Vehicle diagnostic tester„Guided fault finding“.
–  Finish the vehicle system test so that any fault entries stored during assembly can be deleted automatically.
Observe applicable safety precautions during road test.
–  Carry out a road test.
–  Then carry out vehicle system test again and rectify any faults which may have occurred.
  A10-1662

Assembly mountings > < Removing engine (Golf, Golf Plus, Golf Cabriolet)