volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing radiator (Golf, Golf Plus, Touran, Golf Cabriolet) > < Radiator, radiator fan
Assembly overview - radiator, radiator fan (Golf, Golf Plus, Touran, Golf Cabriolet)
Assembly overview - radiator, radiator fan (Golf, Golf Plus, Touran, Golf Cabriolet)
  Note
t  This engine is equipped with a radiator combination comprising an engine and low-temperature radiator for the charge air system → Chapter.
t  The engine and low-temperature radiator is designed as a single component.
t  Coolant hose schematic diagram → Chapter
t  Remove and install spring-type clips with hose clip pliers -VAS 6340-.
   
1 - Radiator
q   Remove and install → Chapter
q   After replacing, renew entire coolant.
2 - Coolant hose
q   To turbocharger.
3 - Coolant hose
q   On low-temperature radiator at top.
4 - Coolant hose
q   To turbocharger.
5 - Coolant hose
q   To charge air cooler in intake manifold.
6 - Radiator fan -V7-
q   With radiator fan control unit -J293-.
7 - Coolant hose
q   To coolant pipe underneath intake manifold.
8 - Coolant hose
q   To oil cooler.
9 - Expansion tank
q   Test cooling system for leaks using cooling system tester -V.A.G 1274 B- and adapter for cooling system tester -V.A.G 1274/8-.
10 - Connector
11 - Cap
q   Check using cooling system tester -V.A.G 1274 B- and adapter for cooling system tester -V.A.G 1274/9-.
q   Pressure relief valve must open at between 1.4 and 1.6 bar.
12 - 5 Nm
13 - Plastic inserts
q   For securing bolts.
14 - Bracket
15 - Coolant hose
q   To coolant circulation pump -V50-.
16 - Cowling
17 - 5 Nm
18 - 5 Nm
19 - Coolant hoses
q   To thermostat housing.
20 - Coolant hose
q   To heat exchanger for heater unit.
21 - Connection
q   To top of radiator.
22 - Connection
q   To radiator at bottom
23 - Retaining clip
24 - Radiator outlet coolant temperature sender -G83-
25 - O-ring
q   Renew if damaged.
26 - Radiator mounting
27 - Radiator mounting
28 - 5 Nm

   

Removing and installing radiator (Golf, Golf Plus, Touran, Golf Cabriolet) > < Radiator, radiator fan