volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing oil sump > < Assembly overview (? model year 2008)
Assembly overview (model year 2009 ►)
   
Assembly overview (model year 2009 ►)
1 - Oil dipstick
q   The oil level must not be above the max. mark!
q   Markings → Fig..
2 - Engine oil cooler
3 - O-ring
q   Renew.
4 - Coolant pipe
q   For engine oil cooler
q   Specified torque, bracket to crankcase: 20 Nm.
5 - 8 Nm
6 - Cap
q   Renew seal if damaged.
7 - Seal
q   Renew if damaged.
8 - Oil filter, 20 Nm
q   Loosen with oil filter tool -3417-.
q   Observe installation instructions on oil filter.
q   With non-return valve.
9 - Valve timing housing
q   Additionally install with silicone adhesive sealant -D 176 501 A1-.
q   Removing and installing control housing → Chapter.
q   When installing, screw two -M6x80- studs into camshaft housing and cylinder block as guides.
q   To guide valve timing housing, secure oil sump in position with two bolts.
10 - 10 Nm
11 - 150 Nm + 1/2 turn (180°) further
q   Renew.
q   Removing and installing crankshaft pulley → Chapter.
q   Contact surface for securing bolt must be free of oil and grease.
q   Oil threads before inserting.
q   Secure belt pulley against turning with counterhold tool -3415-.
q   The turning further angle can be measured with a commercial protractor.
12 - Belt pulley
q   Contact surfaces of pulley must be free of oil and grease.
q   Removing and installing poly V-belt → Chapter.
q   Secure belt pulley against turning with counterhold tool -3415-.
13 - Seal
q   Renew.
14 - Bearing bush
q   Contact surfaces of bearing bush must be free of oil and grease.
15 - Gasket
q   Renew if damaged.
16 - Chain sprocket
q   Removing and installing → Chapter
q   For oil pump drive.
17 - 20 Nm + 1/4 turn (90°) further
q   Renew.
18 - Chain sprocket
q   For oil pump.
q   Removing and installing → Chapter
q   Lock with counterhold -T10172-.
19 - Drive chain
q   For oil pump.
q   Removing and installing → Chapter
q   Before removing, mark direction of rotation (installation position).
20 - 10 Nm
21 - Oil level and oil temperature sender -G266-
q   Renew if damaged.
q   Checking: → Current flow diagrams, Electrical fault finding and Fitting locations.
22 - Oil drain plug, 30 Nm
q   With attached seal.
q   Renew.
23 - 13 Nm
q   Renew.
q   Loosen and tighten flywheel end bolts only with long-reach Allen key -T10058-.
24 - 40 Nm
25 - Oil sump
q   Removing and installing → Chapter
q   Clean sealing surface before fitting.
q   Install with silicone sealant -D 176 600 A1-.
26 - 14 Nm + 1/4 turn (90°) further
27 - Oil pump
q   Renew complete only.
28 - 5 Nm
29 - Oil separator

   
Markings on oil dipstick
1 - Max. mark
2 - Min. mark
a - Area above hatched field up to max. mark: Do not top up with engine oil!
b - Oil level within hatched zone: can be topped up with engine oil
c - Area from min. mark up to hatched field: Must be topped up, max. 0.5 l of engine oil!
  N17-0037

Removing and installing oil sump > < Assembly overview (? model year 2008)