volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing intake manifold charge air cooler > < Charge air system
Assembly overview - charge air system
   
Assembly overview - charge air system
1 - Auxiliary radiator for charge air system
q   Remove cooler to remove → Chapter.
q   Removing and installing in the Tiguan and Passat → Chapter.
2 - O-ring
q   Renew if damaged.
3 - Upper coolant hose
q   Coolant hose schematic diagram → Chapter.
4 - Spring-type clip
q   Removing and installing with hose clip pliers -VAS 6340-.
5 - Connecting pipe
6 - Coolant hose
q   To expansion tank.
7 - Protective grommet
8 - Coolant hose
q   To turbocharger.
9 - Coolant hose
10 - Intake manifold
q   Removing and installing → Chapter
11 - Gasket
q   Renew if damaged.
12 - Sealing strip
q   Make sure it is properly seated when installing the charge air cooler.
13 - Charge air cooler
q   Removing and installing → Chapter
q   To remove, remove intake manifold → Chapter.
14 - 7 Nm
q   When installing, first evenly tighten by hand and then tighten to specified torque.
15 - Connecting pipe
16 - Coolant hose
q   Coolant hose schematic diagram → Chapter.
17 - Coolant hose
q   Coolant hose schematic diagram → Chapter.
18 - 10 Nm
19 - 10 Nm
20 - Coolant circulation pump -V50-
q   Removing and installing → Chapter
21 - Bracket
22 - 20 Nm
23 - Coolant pipe
24 - 10 Nm
25 - Lower coolant hose

   

Removing and installing intake manifold charge air cooler > < Charge air system