Volkswagen Workshop Service and Repair Manuals

Removing and installing coolant pump belt pulley (Polo, Touran, Golf Plus, Eos, Tiguan, Scirocco, Golf, Golf Cabriolet)

Special tools and workshop equipment required

t	Bit XZN 10 -T10154-

t	Hose clip pliers -VAS 6340-

t	Torque wrench -V.A.G 1331-

Removing Golf Plus, Eos, Scirocco, Golf, Golf Cabriolet, Touran, Polo –  Remove noise insulation → General body repairs, exterior; Rep. gr.50. Tiguan –  Depending on vehicle equipment, remove noise insulation or skid plate → General body repairs, exterior; Rep. gr.50. Continuation for all vehicles

–  Pull retaining clip in direction of -arrow- and pull out charge air hose -1- from charge air pipe.   Note Charge air hoses with screw-type clips are also installed.

–  Unscrew securing bolt for charge air pipe -arrow-.

–  Remove securing bolt -arrow- for charge air pipe -1-.

–  Release and pull off connector -1- on oil level and oil temperature sender -G266-. –  Unclip bracket -2- for electric wire to oil level and oil temperature sender -G266-. Only vehicles with an auxiliary heater –  Remove coolant hoses for auxiliary heater. Continuation for all vehicles

–  Carefully press locking tabs on noise insulation housing for supercharger -arrows- outwards. –  Pull off housing with noise insulation and place to one side.

–  Lift engine cover panel at points -1- and pull it forwards in direction of -arrow-.

–  Detach fuel supply line -1- and line leading to activated charcoal filter -2- by pressing the release tabs.

–  Pull off hose -1- from pressure pipe. –  Unscrew securing bolts -2- from pressure pipe and remove pressure pipe.

–  Unscrew hose clip -1- on charge air pipe. –  Open hose clip -2- and pull out hose. –  Unscrew securing bolt for charge air pipe -3-. –  Remove holder -4-.

–  To do this, unscrew bolts -arrows-. –  Remove bracket -1-.   Note Charge air pressure sender -G31- with intake air temperature sender 2 -G299- is installed on rear of charge air pipe.

–  Unscrew bolts -arrows- and remove charge pressure sender -G31--1-. –  Remove charge air pipe downwards.

–  Loosen securing bolts -1- for coolant pump pulley.   WARNING As the poly V-belt is still tensioned, the pulley securing bolts must not yet be removed. –  Remove poly V-belt (Golf Plus, Eos, Scirocco, Golf, Golf Cabriolet, Touran, Polo) → Chapter. –  Remove poly V-belt (Tiguan) → Chapter.

–  Unscrew securing bolts -1- and pull pulley from coolant pump. Installing

–  Position pulley on coolant pump and tighten securing bolts -1- hand-tight. –  Install poly V-belt (Golf Plus, Eos, Scirocco, Golf, Golf Cabriolet, Touran, Polo) → Chapter. –  Install poly V-belt (Tiguan) → Chapter. –  Tighten securing bolts to 24 Nm. Further installation is carried out in reverse order of removal. When installing, note the following: Specified torques: Assembly overview - charge air system → Chapter. Assembly overview - intake manifold → Chapter.

–  Push engine cover panel down at points -1- in direction of -arrow- until it engages.