Volkswagen Workshop Service and Repair Manuals

Removing and installing toothed belt for coolant pump Special tools and workshop equipment required

t  Socket -T10360- t  Torque wrench -V.A.G 1331- Removing –  Remove small coolant pipe → Chapter.

–  Move coolant hose -2- and wiring harness -1- clear. –  Remove bolt -arrow- and remove bracket.

–  Remove bolt -2- at bracket for coolant pump for continued circulation -V51-.

–  Disconnect coolant hoses -1 and 2- and move clear to one side.

–  Pull off intake manifold flap valve -N316--2- (2.0 l engine) or unscrew (1.8 l engine) and place to one side. –  Move wiring harness clear, pull upwards and secure with cable ties.

–  Unscrew bolts -arrows- and remove toothed belt guard.   Caution The drive sprocket bolt has a left-hand thread.

–  Use torque wrench -V.A.G 1331- and insert tool -T10360- to loosen bolt -1- on coolant pump drive sprocket clockwise. To do this, counterhold at vibration damper from above, using hexagon socket insert AF 24. –  Undo and remove bolt. Detach drive sprocket -1- and toothed belt -2-. Installing Installation is carried out in the reverse order; note the following: –  Renew drive sprocket bolt. –  Renew gaskets, seals and O-rings. Installation position of drive gear: Collar on drive gear faces gearbox. Specified torques → Chapter.