Golf Mk6
| Assembly overview - intake manifold |
| 1 - | Screw for intake air temperature sender -G42- |
| q | 5 Nm |
| 2 - | Intake air temperature sender -G42- |
| 3 - | Activated charcoal filter solenoid valve 1 -N80- |
| q | One unit with non-return valve |
| q | To remove and install, remove intake manifold |
| 4 - | Intake manifold |
| q | Removing and installing → Chapter |
| q | Specified torque of bolts → Item |
| 5 - | Vacuum unit for air flow control flaps |
| 6 - | Bolts for high-pressure pump |
| q | Renew. |
| q | M6 thread = 8 Nm + 90° |
| q | M8 thread = 20 Nm. |
| 7 - | Connecting piece for fuel supply line from fuel tank |
| 8 - | Fuel pressure regulating valve -N276- |
| 9 - | High-pressure pump |
| q | With fuel pressure regulating valve -N276-. |
| q | When installing the high-pressure pump, ensure that no dirt enters the fuel system |
| q | The fuel system must not be under pressure when installing the high-pressure pump; procedure for reducing fuel pressure → Chapter |
| q | Fuel pipe to fuel rail must be free of tension when installed. |
| q | Assembly overview - high pressure pump → Chapter. |
| 10 - | Roller tappet |
| q | May remain lodged in cylinder head when high-pressure pump is removed; it can be removed |
| 11 - | Union for high-pressure fuel line |
| q | Specified torque → Chapter. |
| 12 - | Fuel pipe to fuel rail |
| q | Fuel line must be free of tension when installed. |
| q | 18 Nm |
| 13 - | Intake manifold flap air flow control valve -N316- |
| 14 - | Injectors |
| q | Renew O-rings |
| q | Ensure correct installation position. |
| q | Removing and installing → Chapter |
| 15 - | Non-return valve |
| q | Different versions, allocation → ETKA (electronic parts catalogue). |
| q | With activated charcoal filter system solenoid valve 1 -N80-, one unit. |
| 16 - | Intake manifold support |
| 17 - | Bolt for intake manifold support |
| q | 23 Nm |
| 18 - | Securing nut for intake manifold support |
| q | 10 Nm |
| 19 - | Bolts for throttle valve module -J338- |
| q | Qty. 4. |
| q | 5 Nm |
| 20 - | Throttle valve module -J338-, throttle valve drive for electric throttle operation -G186- |
| q | Throttle valve drive angle sender 1 for electric throttle -G187- and throttle valve drive angle sender 2 for electric throttle -G188- |
| q | After renewing throttle valve module -J338- it must be reprogrammed to engine control unit -J623- → Vehicle diagnostic tester via „Guided functions“ |
| q | Removing and installing → Chapter |
| q | Clean → Chapter. |
| 21 - | Seal |
| q | Renew |
| q | Lug of oil seal must lie in intended groove in intake manifold. |
