volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly overview - fuel tank (engine codes CBFA, CCTA, CBTA, CBUA) > < Assembly overview - fuel tank
Assembly overview - fuel tank (engine codes CDLG, CAVB, CAVC, CAVD, CBZA, CBZB)
   
Assembly overview - fuel tank (engine codes CDLG, CAVB, CAVC, CAVD, CBZA, CBZB)
1 - Securing bolt
2 - Cap
q   Renew if damaged.
3 - Earth connection
q   Check for secure seating.
4 - 10 Nm
5 - Cable guide
6 - 25 Nm
q   Renew.
q   To secure the securing straps for the fuel tank, only bolts with loose washers must be used. If different bolts are used, the securing straps might twist during tightening. Bolts → ETKA (electronic parts catalogue).
7 - Fuel tank
q   When removing, support using engine and gearbox jack -V.A.G 1383 A-.
q   Removing and installing → Chapter.
8 - Clamping washer
9 - Bracket for exhaust system
10 - Securing strap
q   Observe installation position.
11 - Heat shield
q   Various versions
12 - Supply line
q   To fuel rail.
q   Check for secure seating.
13 - Fuel filter
q   Arrow points in direction of flow.
14 - Breather line
q   Clipped onto side of fuel tank.
q   Check for secure seating.
15 - Seal
q   Renew.
q   When installing, fit dry in fuel tank opening.
q   Moisten with fuel only when installing flange.
16 - Fuel delivery unit
q   Removing and installing → Chapter.
q   Checking fuel pump → Chapter.
q   Note installation position on fuel tank → Fig..
q   With fuel gauge sender -G-.
q   Removing and installing fuel gauge sender -G- → Chapter.
17 - Locking ring, 110 Nm
q   Check for secure seating.
q   Remove and install using wrench -T10202-.
18 - Supply line
q   Black
q   Clipped onto side of fuel tank.
q   Ensure proper seating.
q   Open at separating point → Chapter
19 - Return line
q   Blue
q   Clipped onto side of fuel tank.
q   Check for secure seating.
q   Open at separating point → Chapter
20 - Tank flap unit
q   With rubber cup.
q   Removing and installing → General body repairs, exterior; Rep. gr.55.

   
Installation position of fuel delivery unit
l  Tab -2- on sealing flange must be between lugs -1- and -3- on fuel tank.
l  The -arrow- points forwards.
  N20-10626

Assembly overview - fuel tank (engine codes CBFA, CCTA, CBTA, CBUA) > < Assembly overview - fuel tank