Volkswagen Workshop Service and Repair Manuals

Removing and installing starter, 2.5 l injection engine, automatic gearbox AQ250-6F

Special tools and workshop equipment required

t	Torque wrench -V.A.G 1331-

t	Torque wrench -V.A.G 1332-

t	Spring-clip pliers -VAS 5024-

Removing: –  Disconnect battery → Chapter.

–  Release and detach connectors -1- and -2-. –  Unfasten spring-type clip -3- and remove air hose. –  Remove both securing bolts -arrows-.

–  Lift engine cover with air filter up -arrows- and remove from vehicle.

–  Slide protective cap downwards in -arrow direction- of solenoid switch.

–  Unscrew positive wire -1- and disconnect connector from terminal 50 -2-.

–  Remove nut -1- from upper securing bolt of starter. –  Remove wiring retainer -2-.

–  Remove upper securing bolt of starter -arrow-. –  Remove noise insulation → General body repairs, exterior; Rep. gr.50.

–  Remove nut -1- from lower securing bolt of starter. –  Remove wiring retainer -2-.

–  Remove lower securing bolt of starter -arrow-. –  Remove starter downwards out of vehicle. Installing: Install in the reverse order of removal. When doing so, note the following: –  Tighten threaded connections to specified torques.