Volkswagen Workshop Service and Repair Manuals

Removing and installing starter, 1.4l, 90 kW TSI engine, dual clutch gearbox (DSG) DQ200-7F Special tools and workshop equipment required

t  Torque wrench -V.A.G 1331-

t  Torque wrench -V.A.G 1332- Removing: –  Disconnect battery → Chapter.

–  Pull off vacuum hose at engine cover panel -arrow-. –  Pull off engine cover upwards from its rubber mountings -1- and remove it in -direction of arrow-. –  Remove air filter housing → Power unit; Rep. gr.24.

–  Release and disconnect connector -1-.

–  Slide protective cap -1- off solenoid switch in direction of -arrow-.

–  Unscrew securing nut -1- and remove positive wire -2- from connector thread of solenoid switch.

–  Unscrew nut -1- from upper securing bolt of starter and remove earth cable -2-. –  Unscrew upper securing bolt of starter that is located behind.

–  Remove lower securing bolt of starter -arrow-. –  Remove starter upwards out of vehicle. Installing: Install in the reverse order of removal. When doing this, note the following: –  Tighten threaded connections to torques specified in assembly overview → Chapter.